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Raw beef steaks

Fresh Meat MAP Packaging

Build the tray packaging around the meat, the tray, the film and the packaging mode. Our Hybrid Pro T680 tray sealer lists fresh meat and runs MAP, VSP and seal-only packs on one machine.

Typical route: tray supply → product loading → T680 tray sealing → inspection → case packing

Fresh Meat MAP Packaging Challenges

Six points that decide whether a fresh meat tray line runs well.

01

Juice on the flange

Meat juice residue on the sealing flange of an unsealed fresh-meat tray

Meat juice and fat on the tray flange get between tray and film and cause weak or leaking seals.

What we do · Every packaging test checks seal quality and product on the flange.

AI illustration of tray flange residue before sealing.

02

Product above the tray

Cuts that sit above the rim get caught in the seal. In VSP, product height and shape decide how well the skin film forms.

What we do · Product height is checked against your tray and packaging mode.

03

Gas mix and residual oxygen

Gas sampling through a septum on a sealed fresh-meat tray, connected by tubing to an analyzer with a blank screen

MAP results depend on the gas mix and on how much oxygen stays in the pack.

What we do · The T680 mixes O₂, CO₂ and N₂ with ±2% accuracy. The mix for your meat is set in testing.

AI sampling illustration; no measured result is shown.

04

Tray and film pairing

Tray material, flange and lidding film have to seal together. Paper-based trays also depend on their coating.

What we do · Each tray is checked with your film and packaging mode before you order.

05

Several tray sizes

Each tray size and cavity layout needs its own tooling, and every change stops the line.

What we do · Tooling is made for your trays and changed in about 15–30 min.

06

Loading sets the pace

Meat is loaded by hand or automatically. Either way, tray supply and loading can limit the line before the sealer does.

What we do · Tray supply and loading are planned with the sealer and checked in the test.

Recommended Packaging Route

Tray supply, loading and sealing are planned together, then matched to the meat.

T680 tray sealer, checkweigher and case packer
Machines on this route: T680 tray sealer, checkweigher and case packer.
  1. 01

    Tray Supply

    Empty trays to the line

  2. 02

    Product Loading

    By hand or automatic, as the project needs

  3. 03

    T680 Tray Sealing

    MAP, VSP or seal-only

  4. 04

    Inspection and Labeling

    Checks and labels on the sealed tray

  5. 05

    Case Packing and Palletizing

    Trays into cases, cases onto pallets

Tray denesting, automatic loading and labeling are planned for each project.

Define Sustainable Good Output

A fresh meat tray line runs at the pace of its slowest stage, so we check every stage instead of quoting the sealer's top speed.

Good trays per minute= Good cycles per minute × Trays per cycle

Trays per cycle come from your tooling, so we do not multiply the 20 cycles/min maximum by four. We set the line target from tests and agreed FAT conditions.

Request a Packaging Test
  1. 01

    Tray supply

    A steady supply of empty trays

  2. 02

    Loading

    Enough filled trays per minute

  3. 03

    Sealing

    A stable vacuum, gas and seal cycle

  4. 04

    Inspection

    Enough accepted trays per minute

  5. 05

    Case packing

    Enough cases per minute at the trays per case you need

  6. 06

    Palletizing

    Keeps up with the case rate

Packaging Mode and Machine Fit

Choose the mode first. MAP, VSP and seal-only all run on the T680.

  1. MAP

    Vacuum, then gas filling with an O₂ / CO₂ / N₂ mix. Residual O₂ below 0.5%.

    Up to 20 cycles/min*
  2. VSP

    Vacuum skin packaging: the top film is formed closely around the meat.

    Up to 12 cycles/min*
  3. Seal-Only

    Lidding film sealed onto the tray without changing the atmosphere.

    Up to 25 cycles/min*

*Machine maximum. Actual output depends on product, tray, film, gas mixture and tooling.

Why the T680

Fresh meat is one of the T680's listed applications, and one machine covers all three modes on plastic or paper-based trays. Detailed specifications are on the machine page.

View T680
Sealed tray from a T680 test run

Test With the Real Fresh Meat

Send a sample or the product details. We run them before the final configuration is fixed.

How the packaging test works

What to send

  • Fresh meat sample or product details

  • Tray sample or drawing

  • Lidding film sample or structure

  • Packaging mode

  • Gas requirement for MAP

  • Required good output

  • Tooling or cavity layout

  • Inspection and labeling requirement

  • Trays per case

What the test checks

  • Tray handling and positioning

  • Vacuum and gas cycle (MAP)

  • Residual O₂ (MAP)

  • Skin forming (VSP)

  • Seal quality

  • Product and juice on the flange

  • Finished tray appearance

  • Cycle stability

  • Sustainable output

Send Your Tray & Film

Photo: sealed tray from a T680 test run in our workshop.

FAQ

Questions buyers ask about packaging fresh meat.

Ask an engineer

Yes. Fresh meat is one of the T680's listed applications. The setup for your product is defined from the meat, tray, film and packaging mode.

MAP, VSP and seal-only, all on the T680. The tooling and settings change with the mode and the tray.

Up to 20 cycles/min in MAP, 12 in VSP and 25 in seal-only. These are machine maximums. Actual output depends on the product, tray, film and gas mix.

No. Four trays per cycle is the standard tooling. Your tray decides the cavity layout, and the sustainable output is confirmed in testing.

The T680 reference for MAP is residual O₂ below 0.5%. We measure it on your pack in the test.

The T680 mixes O₂, CO₂ and N₂ with ±2% accuracy. The right mix depends on your product and pack, and is set during testing.

No. Shelf life depends on the product, gas mix, tray, film and storage, so it has to be tested for your pack.

Yes, if the tray coating or sealing layer works with your film and packaging mode. We confirm each tray before you order.

Start With Your Fresh Meat

Send the product, tray, film, packaging mode and required output. We will use them to define the T680 setup and the test plan.

  1. 01Product
  2. 02Tray
  3. 03Film
  4. 04Output

We reply within 1 working day.

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